Fig 1 Schematic diagram of in situ compatibilization of MVQ/PP blends by EMA-g-GMA and PP-g-MAH.
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Methyl vinyl silicone rubber (MVQ)/polypropylene (PP) thermoplastic vulcanizate (TPV) combines the good melt processability, recyclability and sealing performance as well as biosafety, stain and fluid resistance, and thus it is especially suitable in bio-safety areas and wearable electronic devices, etc. Nevertheless, the compatibility between MVQ and PP phases is poor. A big challenge on the compatibilization of MVQ/PP blends is that neither MVQ nor PP contains any reactive groups. In this study, a dual reactive compatibilizer composed of ethylene-methyl acrylate-glycidyl methacrylate terpolymer (EMA-co-GMA) and maleic anhydride grafted polypropylene (PP-g-MAH) was designed for the compatibilization of MVQ/PP blends. During melt blending, a copolymer compatibilizer at the MVQ/PP interface can be formed because of the in situ reaction between EMA-co-GMA and PP-g-MAH. The thermodynamic predict of its compatibilization effect through calculating the spreading coefficient of the in situ formed copolymer indicates that it can well compatibilize MVQ/PP blends. The experimental results show that under the GMA/MAH molar ratio of 0.5/1, the interface thickness largely increase from 102 nm for non-compatibilized blend to 406 nm, and the average size of MVQ dispersed phase largely decreases from 2.3 μm to 0.36 μm, the Tg of the two phases shifts toward each other, the mixing torque and mechanical properties of the blend are increased, all indicating its good compatibilization effect. This study provides a good compatibilizing method for immiscible MVQ/PP blends with no reactive groups in both components for the preparation of high performance MVQ/PP TPVs.
Methyl vinyl silicone rubber (MVQ);
Polypropylene (PP);
Immiscible polymer blends;
Reactive compatibilization
Thermoplastic vulcanizate (TPV), as a special kind of thermoplastic elastomer, exhibits the high elasticity of traditional cross-linked rubbers and the good melt processability and recyclability of thermoplastics.[
To simultaneously achieve good mechanical strength and high elasticity of TPVs, a smaller size of rubber phase dispersed in plastic phase is required.[
In this study, a dual reactive compatibilizer composed of ethylene-methyl acrylate-glycidyl methacrylate terpolymer (EMA-co-GMA) and PP-g-MAH was designed for the compatibilization of MVQ/PP blends, and their compatibilization mechanism is shown in
Fig 1 Schematic diagram of in situ compatibilization of MVQ/PP blends by EMA-g-GMA and PP-g-MAH.
Methyl vinyl silicone rubber (MVQ), polypropylene (PP) and dual reactive compatibilizers were commercialized products. The methyl vinyl silicone rubber containing 0.21% vinyl groups (MVQ, Mw=60×104, trademark: 110-3s) was purchased from Nanjing Dongjue Silicon Industry Co., Ltd., (China). PP (Trademark: Hifax@CA60A) was supplied by LyondellBasell Industries. The ethylene-methyl acrylate-glycidyl methacrylate terpolymer containing 0.35 mmol/g glycidyl methacrylate (EMA-co-GMA, Trademark: EPA-810) was purchased from Hyer Polymer Material Co., Ltd., (Hangzhou, China). Maleic anhydride grafted polypropylene (PP-g-MAH, Trademark: MD353D, maleic anhydride conent: containing 0.12 mmol maleic anhydride/g of PP-g-MAH) was purchased from DuPont Co., Ltd., (USA). Pentaerythritol tetrakys 3-(3,5-ditert-butyl-4-hydroxyphenyl) propionate (1010) as an antioxidant, chloroform as a solvent and Ethylene glycol as test liquid for contact angle were purchased from Beijing Chemical Reagents Co., Ltd., (China). Ultra-pure water (H2O) as test liquid was made by an ultra-pure water machine (Clever-Q, Zhi Ang Instrument (Shanghai) Co., Ltd.).
With or without compatibilizer | MVQ (phr) | PP (phr) | Antioxidant 1010 (phr) | EMA-co-GMA (phr) | PP-g-MAH (phr) | GMA/MAH (Molar ratio) |
---|---|---|---|---|---|---|
Blends-G/M-0/0 | 30 | 70 | 0.14 | 0 | 0 | 0/0 |
Blends-G/M-0.5/1 | 30 | 70 | 0.14 | 1.4 | 8.6 | 0.5/1 |
Blends-G/M-0.75/1 | 30 | 70 | 0.14 | 2 | 8 | 0.75/1 |
In order to research the thermodynamics of copolymer compatibilizer in situ formed by a dual reactive compatibilizer, a model copolymer compatibilizer were synthesized in the above internal mixer under the same conditions as described above using two different recipes (two different GMA/MAH molar ratios).
Model compatibilizers | EMA-co-GMA (phr) | PP-g-MAH (phr) | GMA/MAH (molar ratio) |
---|---|---|---|
Model-G/M-0.5/1 | 14 | 86 | 0.5/1 |
Model-G/M-0.75/1 | 20 | 80 | 0.75/1 |
An optical contact angle measuring device (SL200KS, USA KINO Industry Co., Ltd.) was used to measure the contact angles of ultra-pure water (H2O) and ethylene glycol ((CH2OH)2) on the surfaces of the MVQ, PP, and premade copolymer compatibilizers at room temperature. The films of 2 mm thick were made and washed with ethanol before the contact angle measurements. Cuboid-shaped samples (length × width × thickness: 6 mm × 4 mm × 2 mm) were placed on the sample table of optical contact angle measuring device and control the liquid volume (5 μL). After the liquid droplet is stable, fine tune the sample table to make the droplet contact the solid. At this time, click the snap button to obtain the photograph of the liquid on the sample surface. The contact angles were then used to calculate the spreading coefficient (λ) in order to predict the location of the premade model copolymers in the MVQ/PP blends and the effect of the epoxy (GMA)/anhydride (MAH) molar ratio on the compatibilization efficiency.
Scanning electron microscopy (SEM, S-4800) was used to characterize the morphology of the MVQ/PP blends with an accelerated electron energy of 5.0 kV. Cuboid-shaped samples of MVQ/PP blends were fractured after immersing in liquid nitrogen for 3 min and were then etched with chloroform solution under room temperature for 72 h to remove the MVQ phase, during which the chloroform solution was replaced every 24 h. The fractured surface of samples was sputtered with gold. The diameter distribution of the MVQ phase domains was determined by Image-Pro Plus 7. For counting the size of not uniform dispersed regions, its mechanism is that “reports the average length of the diameters measured at two-degree intervals joining two outline points and passing through the centroid.”
The morphologies of samples were observed using a Nanoscope V peak force tapping atom force microscope (PF-AFM) (Bruker, Germany) with RTESPA-150 probe (spring coefficient: 1.5−10 N/m, Bruker, Germany) under room temperature. The actual spring constant was measured by the thermal tuning method. The samples were first polished using a cryo-ultramicrotome (Leica EMUC7, Germany) equipped with a glass knife at −130 °C. The darker and lighter region regions corresponded to the MVQ and PP phases, respectively. The interfacial thicknesses between the MVQ and PP phases were measured based on the AFM images using the NanoScope Analysis 1.9 software.
X-ray Diffraction (DX-1000 X-ray diffractometer) was used to determine the crystallinity of the PP in the MVQ/PP blends. The Cu Kα (wavelength = 0.15406 nm) irradiation source was operated at 40 kV and 40 mA. The scanning was conducted at a 2θ range from 5° to 30° and a scanning speed of 3 (°)/min. The crystallinity (XC) was calculated by Eq. (1):
XC=Ac/(Ac+Aa)∅PP 1
where Ac
Tensile testing of the MVQ/PP blends at room temperature was conducted on dumbbell-shaped specimens (25 mm × 6 mm × 2 mm) using Instron 5567, USA) with a tensile rate of 50 mm/min.
Dynamic mechanical properties of the MVQ/PP blends were measured by dynamic mechanical analysis (DMA 1 with SRARA system) under nitrogen. The tests were performed from −150 °C to 80 °C at a frequency of 1 Hz with an amplitude of 10 μm and a scanning rate of 10 °C/min.
A copolymer can compatibilize an immiscible polymer blends when it is located at the interfaces between the polymer components instead of being located in one of their phases.[
λCo/MVQ=σMVQ/PP−(σCo/pp+σMVQ/Co) 2
where λCo/MVQ
The interfacial tensions are calculated from the surface tensions of each of the components at room temperature by the harmonic mean equation:[
σ12=σ1+σ2−4(σd1σd2σd1+σd2+σp1σp2σp1+σp2) 3
where subscripts 1 and 2 denote any two of the MVQ, PP and premade model copolymer compatibilizer, and σi
σi=σdi+σpi 4
where indexes d and p are the dispersive and polar surface tension components of i, respectively.
The values of σdi
(1+cosθH2O)σH2O=2(√σdH2Oσdi+√σpH2Oσpi)
(1+cosθ(CH2OH)2)σ(CH2OH)2=2(√σd(CH2OH)2σdi+√σp(CH2OH)2σpi)
where σdH2O
Polymer | Contact angle (°) at 25 °C | Surface tension at 25 °C (mN·m−1) | Surface tension at 180 °C (mN·m−1) | ||||||||
---|---|---|---|---|---|---|---|---|---|---|---|
H2O | (CH2OH)2 | σdi | σpi | σi | σdi | σpi | σi | ||||
PP | 105.1±0.8 | 74.5±1.1 | 29.91 | 0 | 29.91 | 22.15 | 0 | 22.15 | |||
MVQ | 104.1±0.6 | 80.2±1.0 | 19.72 | 0.70 | 20.42 | 12.22 | 0.43 | 12.65 | |||
Model-G/M-0.5/1 | 99.1±0.7 | 73.0±0.8 | 23.71 | 0.91 | 24.62 | 16.23 | 0.62 | 16.85 | |||
Model-G/M-0.75/1 | 105.0±0.8 | 80.9±0.6 | 20.01 | 0.50 | 20.51 | 12.44 | 0.31 | 12.75 |
Copolymer prepared by two compatibilizers | Interfacial tension (mN·m−1) | Interfacial tension of MVQ/PP, σMVQ/PP (mN·m−1) | Spreading coefficient λCo/MVQ | |
---|---|---|---|---|
σCo/PP | σMVQ/Co | |||
Model-G/M-0.5/1 | 1.53 | 0.58 | 3.30 | 1.19 |
Model-G/M-0.75/1 | 3.04 | 0.02 | 0.24 |
To evaluate the compatibilization effect of the dual reactive compatibilizer (EMA-co-GMA and PP-g-MAH) on the as-prepared MVQ/PP blends, QNM-AFM was used to determine the interfacial thickness between MVQ and PP phases.
Fig 1 Height and logDMT Modulus images and the corresponding logDMT Modulus-horizontal distance curve of MVQ/PP blends of (a, a’, a”) GMA/MAH-0/0, (b, b’, b”) GMA/MAH-0.5/1 and (c, c’, c”) GMA/MAH-0.75/1.
To further evaluate the compatibilization effect of the dual reactive compatibilizer (EMA-co-GMA and PP-g-MAH), SEM micrographs were employed to study the MVQ dispersed phase structure in MVQ/PP blends.
Fig 2 SEM micrographs of MVQ/PP blends and the equivalent diameter distributions of MVQ domain (a, a’) Blends-G/M-0/0, (b, b’) Blends-G/M-0.5/1 and (c, c’) Blends-G/M-0.75/1 (The MVQ phase has been removed by etching in chloroform solvent).
The shift of glass transition temperature (Tg) is often used as a criterion to determine the compatibilization effect of a compatibilizer on incompatible polymer blends.[
Fig 3 Temperature dependence of loss factor (tanδ) of MVQ/PP blends without compatibilizer, GMA/MAH-0.5/1 and GMA/MAH-0.75/1.
Fig 4 Variations of torque and temperature with time of MVQ/PP blends during melt blending.
Fig 5 (a) XRD patterns and (b) crystallinity of neat PP, PP phase in the non-compatibilized MVQ/PP blend, and PP phase in the MVQ/PP blend compatibilized with GMA/MAH-0.5/1 and 0.75/1.
Fig 6 (a) The stress-strain curves, (b) the tensile strength and stress at 300% strain and (c) elongation at break of the MVQ/PP blends.
In summary, the compatibility between MVQ and PP phases in the MVQ/PP blends with no reactive groups in both components is largely improved by using a dual reactive compatibilizer composed of EMA-co-GMA and PP-g-MAH. Theoretical calculation of the spreading coefficient of the in situ formed copolymer indicates that it can well compatibilize MVQ/PP blends. The effect of the copolymer compatibilizer on the interfacial thickness, the size of MVQ dispersed phase in blends, Tg of MVQ and PP phases, mixing torque and mechanical properties of the blends was studied. Under the GMA/MAH molar ratio of 0.5/1, the interface thickness largely increases, and the average size of MVQ dispersed phase largely decreases, the Tg of both PP and MVQ phases shifts toward each other, the mixing torque of blends increases, and the mechanical properties are improved, indicating the good compatibilization effect of the dual reactive compatibilizer. This study provides a good compatibilizing method for immiscible MVQ/PP blends with no reactive groups in both components for the preparation of high performance MVQ/PP TPVs.
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